A successful pallet rack installation in a warehouse and materials handling situation takes thorough planning and site arrangement. This chapter outlines the most crucial aspects of defining and installing conventional industrial pallet racks in an enclosed warehouse setting.

Insured Contractor Trained Installers
Whether acquiring a new or used warehouse storage system, always negotiate with qualified trained personnel to install the pallet racking. Enlist the resources of a qualified pallet rack company to provide guidance on design, layout, and specifications. Ask that a copy of their insurance documents be included in the quote.

Pre-existing Foundations
Special care must be taken when inspecting warehouse floors prior to signing a contract. Older structures may not meet federal, state and local building floor loading codes. In addition, it is not uncommon to have other “surprises” hidden beneath the floor, sub-floor and foundation such as drainage pipes, utility conduit and missing rebar. Existing structures may be subject to retrofit or found to be inadequate to withstand a fully loaded pallet rack and the warehouse traffic guide associated with the layout.

Floor Loading
Maximum floor loading capacities vary by the manufacturer. Expect some quotes to include add-ons to account for reinforcement requirements to meet your storage load and disperse the floor loading with anchor pads and control lateral movement with anchor rack uprights, anchor bolts, and rigid wall spacers.

Site Inspections
Document the goals of the site inspection and stick to them. Create a punch list for items that must be corrected and obtain sign-off from the installation supervisor.

For more information about how to manage an optimal pallet rack installation call Easy Rack For  A FREE Quote 1-888-776-3720